Flat Face Flange vs Raised Face Flange: Key Differences

Flat face flanges are typically used in low-pressure or equipment-sensitive applications, while raised face flanges are preferred for higher pressure and temperature services where stronger gasket sealing is required. The difference lies in flange face geometry, gasket compression behavior, and system compatibility, not just appearance. Choosing the wrong type can lead to leakage, flange damage, or long-term maintenance issues.

Understanding these differences is essential when sourcing flanges from a flat face flange factory or specifying components for industrial piping systems.

What is a flat face flange?

A flat face flange has a fully flat sealing surface that extends across the entire flange face, matching the surface of the mating flange.

Flat face flanges are commonly used when:

• Connecting to cast iron or ductile iron equipment

• Equipment flanges cannot tolerate bending stress

• Full-face gaskets are required to distribute load evenly

Because the contact surface is uniform, bolt loads are spread over a larger area, reducing localized stress on the flange and connected equipment.

What is a raised face flange?

A raised face flange features a small raised sealing surface around the bore, designed to concentrate gasket compression in a narrower area.

Raised face flanges are widely used in:

• ASME B16.5 piping systems

• Medium- and high-pressure applications

• Steel-to-steel flange connections

The raised portion allows for higher gasket stress, improving sealing performance under pressure and temperature fluctuations.

Can flat face and raised face flanges be bolted together?

They can be connected, but modification is usually required.

When a flat face flange is mated with a raised face flange:

• The raised face must typically be machined flat

• A full-face gasket should be used

• Uneven stress must be avoided to protect cast or brittle equipment

From a manufacturing perspective, a reliable flat face flange factory will often supply flat face flanges specifically designed to match equipment interfaces, reducing the need for on-site modification.

How do gasket requirements differ between flat face and raised face flanges?

Gasket selection is one of the most critical differences.

Flat face flange

• Uses full-face gaskets

• Gasket covers the entire flange face

• Bolt holes are included in the gasket design

Raised face flange

• Uses ring gaskets or spiral wound gaskets

• Gasket contacts only the raised sealing area

• Higher sealing stress is achieved with lower bolt load

Using the wrong gasket type can compromise sealing performance regardless of flange quality.

Which flange type handles pressure better?

Raised face flanges are generally better suited for higher pressure and temperature service.

The raised sealing surface:

• Increases gasket compression

• Improves sealing efficiency

• Performs better under thermal cycling

Flat face flanges are typically limited to lower pressure ratings, often up to 300#, depending on material and standard. This is why flat face flanges are commonly found in water systems, utilities, and equipment connections rather than high-pressure pipelines.

Why are flat face flanges commonly used with cast iron equipment?

Cast iron and similar materials are more brittle and sensitive to bending stress.

A flat face flange:

• Eliminates bending moments caused by raised sealing surfaces

• Reduces the risk of cracking equipment flanges

• Provides uniform gasket compression

For this reason, many equipment manufacturers explicitly require flat face flanges, and sourcing them from an experienced flat face flange factory ensures dimensional accuracy and surface flatness.

How do standards influence flat face vs raised face selection?

Standards play a significant role in flange selection.

• ASME B16.5 defaults to raised face flanges for most pressure classes

• Flat face flanges are specified for special cases, especially when connecting to equipment

• DIN standards more commonly include flat face configurations in certain pressure ranges

Understanding the applicable standard helps ensure compatibility with mating components and inspection requirements.

Does flange type affect installation and maintenance?

Yes, significantly.

Flat face flanges:

• Require careful gasket alignment

• Often use larger gaskets

• Are more forgiving to equipment flanges

Raised face flanges:

• Require precise bolt torque control

• Are more sensitive to surface finish

• Offer better long-term sealing in demanding service

From a lifecycle perspective, the correct flange face selection reduces maintenance frequency and unplanned downtime.

How should buyers choose between flat face and raised face flanges?

Selection should be based on:

• Pressure and temperature conditions

• Type of connected equipment

• Applicable standards

• Gasket design

• Long-term maintenance strategy

Working with a qualified flat face flange factory or flange manufacturer ensures the product is matched to real operating conditions rather than generic assumptions.

Quick Comparison: Flat Face vs Raised Face Flange

Choosing the right flange improves system reliability

Flat face flanges and raised face flanges are designed for different mechanical and sealing requirements.

• Flat face flanges protect sensitive equipment and provide uniform load distribution

• Raised face flanges deliver stronger sealing performance for higher pressure systems

For industrial piping systems, correct selection—supported by proper manufacturing and standards compliance—ensures safe operation, reduced leakage risk, and long service life.